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Course Outline

Introduction to Industrial Robotics and Automation

  • Survey of industrial robotics ecosystems
  • Key communication standards: OPC UA, Modbus, and Profinet
  • The distinct roles of ROS and PLCs in automation environments

ROS-PLC Communication and Integration

  • Comprehending ROS topics, services, and message structures
  • Basics of PLC programming for establishing ROS connectivity
  • Leveraging OPC UA and MQTT to ensure interoperability

Establishing the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Network architecture setup between the robot and PLC
  • Constructing robust communication bridges between systems

Control and Coordination of Industrial Robots

  • ROS-based motion control strategies for robotic arms
  • PLC signal mapping techniques for task synchronization
  • Coordinated operation linking robot movements and machine processes

Digital Twins and Virtual Commissioning

  • Architectural concepts of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Enabling real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Methodologies for collecting telemetry from PLCs and sensors
  • Analyzing performance data with Python or ROS-based tools
  • Refining robotic workflows through predictive analytics

Advanced Topics in ROS-Industrial

  • Overview of ROS-Industrial interfaces and associated libraries
  • Incorporating machine vision and AI-driven quality inspection
  • Addressing security and maintenance considerations in ROS-PLC systems

Practical Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Linking the simulation environment with PLC control logic
  • Conducting real-time testing for synchronization and optimization

Requirements

  • Proficiency in industrial automation and PLC systems
  • Practical experience with Python or ladder logic programming
  • Foundational knowledge of robotics and control communication protocols

Target Audience

  • Automation engineers responsible for developing or maintaining robotic systems
  • Systems integrators implementing ROS-PLC communication strategies
  • Professionals engaged in digital twin development or industrial simulation environments
 28 Hours

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