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Duration 14 hours
Course Outline
Introduction to Lifting Machinery
- Overview of machine types and their typical applications
- Key components and technical terminology (e.g., blocks, slings, hooks, load charts)
- Comprehension of rated capacity and Safe Working Load (SWL)
Principles of Technical Operation
- Foundational mechanics and control systems for cranes, hoists, and forklifts
- Load handling techniques and introductory rigging concepts
- Operational verification and proper machine configuration
Safety Protocols and Personal Protective Equipment
- Pre-use inspection checklists and defect reporting procedures
- Selecting and correctly using PPE for lifting operations
- Establishing exclusion zones, signalling methods, and communication protocols
Inspection, Maintenance & Testing
- Structured maintenance schedules and inspection frequency
- Considerations for Non-Destructive Testing (NDT) on critical parts
- Documentation and tagging systems for tracking equipment status
Regulatory Framework & Standards
- National regulations and relevant oversight authorities
- Applicable international standards (e.g., ISO, ASME, EN where relevant)
- Legal duties of operators, employers, and competent persons
Risk Assessment and Safe Systems of Work
- Executing task-specific lifting risk assessments (Lifting Operation Plans)
- Implementing control measures such as exclusion zones, tag lines, and supervisory oversight
- Permit-to-work systems, lift planning, and competency validation
Incident Response, Reporting & Continuous Improvement
- Immediate response strategies for lifting incidents and near-misses
- Accident investigation, root-cause analysis, and corrective measures
- Applying lessons learned to drive ongoing safety enhancements
Practical Workshops and Evaluations
- Hands-on rigging and load-lifting exercises (live or simulated)
- Group exercise: developing and presenting a lift plan with control measures
- Final practical assessment and written knowledge evaluation
Conclusion and Next Steps
Requirements
- Basic mechanical aptitude and familiarity with workshop or industrial settings
- Prior experience with industrial equipment is advantageous but not required
- Fundamental understanding of workplace health and safety principles
Target Audience
- Equipment operators (including crane, hoist, and forklift drivers)
- Maintenance technicians
- Site supervisors and safety officers
- Plant managers and engineers involved in lifting operations
